July 1, 2022
Dingolfing. The to start with collection-created automobiles of the new BMW 7 Collection have now rolled off the manufacturing traces of BMW Team Plant Dingolfing. In point, nowadays was a double debut, with the new top-of-the-range BMW manufactured not only with extremely efficient combustion engines but also as the entirely electric BMW i7. Milan Nedeljković, BMW AG Board Member for Creation: “Our new BMW 7 Collection is the initial luxurious sedan in the planet to give customers a selection involving a few styles of push. Irrespective of whether fully electric, combustion-run or, before long, plug-in hybrid, we have the flexible generation structures and excellent integration skills we have to have to manufacture these a assorted variety of drives successfully.”
Over €300 million invested in Dingolfing automobile plant
The BMW Team invested above €300 million to all set the Dingolfing car or truck plant for production of the new BMW 7 Sequence. As it strives constantly to implement the BMW eyesight of production of the future, its premier European plant is ever more getting remodeled into a BMW iFACTORY practising the ‘Lean. Eco-friendly. Electronic.’ solution. For the initially time, the BMW Group is piloting automated manoeuvres inside the generation setting by just-created BMW 7 Series automobiles – and optimising assembly and outbound logistics processes as a outcome.
BMW i7: The latest milestone on the street to e-mobility in the luxury section
With output beneath way, as soon as sales organisations have been offered with the display and demonstration cars they need, the new BMW 7 Series will be offered to buyers globally in the autumn of this calendar year. The BMW i7, specially, marks the next move in the BMW Group’s electromobility marketing campaign for the luxurious segment, which Dingolfing has appear to symbolise. Board Member Milan Nedeljković: “Exactly a calendar year in the past, we ended up here to rejoice the start off of manufacturing of our BMW iX. Today the BMW i7 is the most recent milestone on our journey. Next calendar year will see the start of the entirely electric variant of the BMW 5 Collection as we stage up the rate of electromobility and electrify our core model collection.” By the close of 2022, a person in 4 BMWs leaving Dingolfing is currently envisioned to include an electrical travel, soaring to approx. 50 per cent of the plant’s overall output by the middle of this 10 years, in accordance to recent strategies.
100 percent trade flexibility concerning unique kinds of drive
The new BMW 7 Sequence is assembled on the exact same line as the BMW 5 Collection, 8 Collection and the totally electric powered BMW iX. “We are 100 per cent versatile and able to change among drive variants for the BMW 7 Sequence,” stated Christoph Schröder, Plant Director. “This means we can manufacture absolutely in line with need for the many drives and use our plant potential as fully as feasible.”
BMW 7 Series rewards from solution and procedure modules of the BMW iX
The new BMW 7 Sequence builds on a variety of technological innovation modules of the BMW iX – not just for specific capabilities like the onboard community architecture, user interface and driver aid methods but also in phrases of manufacturing and validation procedures in assembly, for which the BMW iX was the trailblazer. Illustrations involve the redesigned aggregate fitting station, sling loop assembly, test rigs for driver aid devices and the new finish process, which is now even additional productive through, from initially ignition to the car dispatch space. The BMW iX is presently a person of Dingolfing’s most productive vehicles.
Re-employing programs, furthermore the unique two-tone paint process
Transformed during production shutdowns, the bodyshop was ready to combine the new BMW 7 Sequence into the constructions formerly applied to manufacture the model’s predecessor. By adapting and re-employing techniques in this way, the BMW Team has saved hundreds of tens of millions of euros and a prosperity of methods. The floor assemblies of the new BMW 7 Collection have distinctive geometries and range in element, depending on the type of drive, but they can all be produced fully flexibly in any combination on 1 and the exact main creation line. In addition, automation – in door fitting, for instance – and a reduction in content combos and the bonding processes demanded have made procedures extra successful. In the paintshop, a exclusive process has been set up for the exceptional two-tone paintwork of the new BMW 7 Sequence, melding methods from collection manufacturing with the guide portray abilities of the Dingolfing experts.
Inhouse output of e-push factors
The e-travel components of the BMW i7 – exclusively the substantial-voltage battery and extremely integrated electrical generate – are also designed in Dingolfing. Like those of the BMW iX, BMW i4 and BMW iX3, they are manufactured close by, in the BMW Team Competence Centre for e-Drive Manufacturing.
Just lately the Competence Centre launched two new generation lines, enabling the facility to develop sufficient e-drives for much more than 500,000 electrical cars a yr. The workforce has also elevated, from approx. 600 in early 2020 to over 2,300 right now.
“The transformation to a BMW iFACTORY is nicely beneath way”
“With their breakthrough technologies, autos like the BMW 7 Series are catalysts for adjust – like in our plants,” emphasised Milan Nedeljković, pointing out that they involve improvements not only in the item but also in generation. “Dingolfing’s transformation into a BMW iFACTORY is nicely under way,” included Christoph Schröder. “We have hundreds of workforce doing the job to make our plant a lot more economical, versatile and sustainable, with effective innovations and digitalisation options as the crucial motorists of progress.”
The Lean. Green. Electronic. technique of the BMW iFACTORY is now a actuality in the production halls of Plant Dingolfing.
Lean. Adaptability and the widespread rollout of sensible logistics remedies
The part of Lean is getting realised at Plant Dingolfing to a massive diploma by the versatile format of manufacturing constructions. “Our structures give us the trade adaptability we will need to switch involving diverse designs and generate forms, the quantity versatility to react quickly to radically fluctuating demand, and the purchase flexibility to accommodate the past-moment variations shoppers can ask for up to just a handful of times prior to their vehicle is created. Here in Dingolfing, versatility is merely a aspect of our DNA,” claimed Christoph Schröder.
Another case in point of how digitalisation supports the effectiveness targets of Plant Dingolfing is the in depth rollout of clever logistics alternatives. Dingolfing is the corporation pioneer in this regard, running not only automated forklifts but also autonomous tug trains, automated outside logistics solutions and sensible transportation robots (STRs) that carry areas to the line-aspect. Created by the BMW Team subsidiary Idealworks, STRs are envisioned to extra than double in amount to in excess of 200 by the conclusion of 2022 as collection generation of the BMW 7 Sequence ramps up. “Thanks to flexible, automated options like this, we have turn out to be really successful at managing the complexity and myriad component numbers we get the job done with here at the plant,” mentioned Schröder.
Eco-friendly. Investing in sustainable production
The Eco-friendly factor of the BMW iFACTORY and sustainable production in Plant Dingolfing is realised by a vary of measures. These contain sourcing 100 percent environmentally friendly strength, re-employing many hundred existing production robots in the bodyshop, and reducing the intake of methods in the paintshop. Right here, investments of over €50 million are presently getting built in new cathodic dip traces and a dry separation process, which will preserve sizeable quantities of h2o and strength. In addition, the squander warmth from the drying furnaces will no for a longer period be employed purely as course of action warmth but also to deliver electricity.
Other aspects of sustainable output include things like electricity-economical systems, packaging preparing, site visitors logistics, recycling and h2o management. On-web-site transportation, for illustration, is carried out by electric powered truck. Also, Dingolfing at this time has a recycling quota of far more than 90 percent and an even increased re-use quota of more than 99 percent. In 2021, this sent complete residual squander tumbling to just 580 grams per vehicle created. And when it will come to h2o, Dingolfing currently addresses 40 p.c of its requirements by drawing on its own supply, thereby encouraging to preserve the region’s ingesting drinking water materials as effectively.
Electronic. Automated high quality control by cameras with AI
Intelligent digital remedies are utilised in all parts of generation at BMW Team Plant Dingolfing, but specially in automobile assembly – be it for digital instruction, good scanners, automated AI-based excellent manage or automatic driving by freshly produced vehicles.
When it arrives to AI, the BMW Team has confirmed its groundbreaking qualifications with its AIQX (Artificial Intelligence Quality Subsequent) project, which utilizes sensors and AI to automate good quality procedures. Wise digicam techniques and sensors embedded in the creation lines history knowledge for backend analysis in genuine-time employing algorithms and AI. Feed-back is then despatched directly to workers on the line, via their intelligent devices. AIQX can be used to identify variants, verify completeness and detect any anomalies that may have happened during fitting. It is presently operating in 40 apps in output of the new BMW 7 Collection.
The launch of the most recent auto has also boosted the quantity of use instances of IPS-i. This digitalisation challenge employs an IT platform to converge details from a huge range of spot programs and produce a electronic twin in true-time of the assembly corridor. From the use of sensible scanners and screwdrivers to RFID-primarily based verification of the allocation of parts to motor vehicles, the IPS-i platform offers the foundation for finding and interconnecting every single item – every car or truck, element and resource – involved in the production procedure. With the new BMW 7 Collection, RFID-based component tracing by yourself has been extended to 45 distinctive section people.
BMW 7 Collection pilots automatic driving within just plant
Production of the new 7 Collection also employs a electronic innovation with important opportunity for assembly and outbound logistics in BMW Team vegetation and distribution centres: automatic driving in-plant (‘automatisiertes Fahren im Werk’, AFW). As portion of the digitalisation strategy, the AFW job will be piloted in Dingolfing from July and sees freshly created BMW 7 Sequence drive automatically together a 170-metre route from the to start with ignition and original screening spot in assembly to the finish region in the plant. The similar approach will be made use of to get automobiles from the conclusion of the finish line to the dispatch location.
The AFW undertaking was made by the BMW Team and the two startups Seoul Robotics and Embotech, who present the software package and engineering. Job supervisor Sascha Andree spelled out: “Automated driving in just the plant is fundamentally diverse from autonomous driving for shoppers. It makes use of a totally unique technique. So alternatively of relying on the vehicle’s sensors, it uses an infrastructure outdoors the motor vehicle to enable environment recognition and approach the vehicle’s movements.” The route by way of the logistics parts of the plant is equipped with sensors that use Seoul Robotics software package to create knowledge for car localisation and surroundings recognition. Further more externally based mostly generate-arranging software package, by Embotech, then steers, brakes, accelerates and parks the driverless automobiles by sending them the pertinent commands.
AFW is expected to be piloted right up until 2023 and will to begin with be rolled out on other products at Plant Dingolfing as perfectly.
Dingolfing – Dwelling of the BMW 7 Collection since 1977
Plant Dingolfing, in Reduce Bavaria, has been the residence of the flagship BMW 7 Collection considering that 1977 and is now producing the seventh generation. It is the BMW Group’s direct plant for significant BMWs and has intensive expertise in manufacturing launches as effectively as decades of working experience in the manufacture of quality motor vehicles for the luxury course. To day, Plant Dingolfing has made a grand whole of far more than 11 million BMW cars and trucks, and a further production milestone is on the agenda this yr: the two millionth BMW 7 Series.
BMW Group Plant Dingolfing – Important details.
Plant Dingolfing is 1 of the BMW Group’s additional than 30 production sites around the globe and its major in Europe. Just about every working day all-around 1,600 BMW 4 Collection, 5 Series, 6 Sequence, 7 Collection, 8 Series and all-new, absolutely electrical BMW iX vehicles roll off the generation lines in motor vehicle plant 02.40. In 2021, annual output totalled some 245,000 models.
The website currently employs approx. 17,000 people today. It is also teaching about 850 apprentices for 15 professions, generating it the biggest schooling organisation in the BMW Group.
Dingolfing manufactures not only automobiles but also auto parts, such as pressed sections and chassis and generate devices. Positioned in part plant 02.20 is the BMW Group’s Centre of Competence for E-Drive Generation, which provides BMW car or truck plants all-around the world with electric powered motors and large-voltage batteries for plug-in hybrids as very well as fully electric models. It is less than constant advancement and at the moment employs more than 2,300 men and women.
In addition, Dingolfing generates the bodies-in-white of all the Rolls-Royce types. It is also residence to what’s regarded as the Dynamics Centre, a huge storage and trans-shipment level and the centrepiece of central aftersales logistics at the BMW Team, supplying BMW and MINI trading organisations with unique BMW and MINI sections and accessories.